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Print Service

Equipment Product Print Service Technology Services

Conventional metal 3D printing

LPBF/SLM

Technology

Metal printing mainstream technology, forming density close to 100%, superior mechanical properties of parts

Laser powder Bed Fusion technology LPBF, also known as laser selective melting technology SLM, is used in more than 80% of metal 3D printing technology. Through the direct thermal action of the laser on the metal powder, so that it is completely melted and then quickly cooled and formed, you can directly obtain several Almost any shape, with a complete metallurgical combination, density up to 99.999%, mechanical properties of the metal parts, printed parts in various fields of industry is widely used.

Products and Services

  

Yunyao Shenwei expert team has in-depth cooperation with the world's leading enterprises in the field of advanced manufacturing, and has rich experience in equipment manufacturing and process research and development. Automobile manufacturing, mold manufacturing and other fields to provide conventional size, large size metal parts of the product printing, technology development, scientific research cooperation and other services, At the same time, we provide customers with standard equipment, custom equipment design, research and development and manufacturing services to meet the special requirements of the industry.

Printable Material

Deep research and development, overcome a variety of materials

Printable materials include pure copper, aluminum alloy, magnesium alloy, pure tungsten, Ni-Ti memory alloy, cobalt-chromium alloy, Ni-base alloy, Ti-base alloy, iron-based alloy, Stainless steel, die steel, precious metals, etc.

Micron scale metal 3D printing

MICRO LPBF/SLM

In order to solve the pain points of metal 3D printing process in the field of high-precision structural parts, in addition to conventional size metal additive manufacturing, The exclusive micron metal 3D printing technology independently developed by the company realizes the 3D of complex and precise structural metal materials Printing molding, can achieve printing accuracy ≥2 microns, printing parts surface roughness Ra value ≥0.8 microns, to achieve 10 degrees Most of these components are formed without support, aiming to fill the market gap for high-precision additive manufacturing components.

Conventional metal printing versus micron printing

Conventional printing Micron printing

Precision appeal

Accuracy 50-200 microns

Accuracy:2-10 microns

Apparent appeal

Ra value 7-20 microns Ra:0.8-2.8 microns
Support demand

Less than 45° most structures need to be supported

A variety of structures above 10° are formed without support

Precision comparison

Conventional printing mainly has the following problems:

-Typical layer thickness:30-100 microns

-Powder size:15-53 microns

-Molding accuracy:50-200 microns

Precision cannot meet the requirements of precision components

Micron metal 3D printed parts:

-Molding accuracy:2-10 microns

-Typical layer thickness is 5 microns

Precision to meet the needs of precision structure

Surface contrast

Conventional metal 3D printing surface roughness is poor:

-Ra is about 7-20 microns

-Typical surface roughness Ra6-20 microns

-Maximum height of profile Rz40-100 microns

   Require a lot of post-processing

Micron printing surface roughness:

-Ra: 0.8-2.8 microns

-Maximum height Rz≥5 microns

-Sa≥1.6 microns

Various structures require no post-processing

Support correlation

Conventional printing surface less than 45° need to add support structure auxiliary molding, after the molding needs a lot of manual work to remove the support, resulting in time, material, cost waste at the same time will have a greater impact on the roughness and accuracy of the support surface.

Micron-level 3D printing can achieve unsupported one-step molding due to its special optical path design and precise control of the process, and can achieve unsupported molding of a variety of structures above 10°.

Micrometer scale metal 3D printing typical structure

Surface roughness comparison diagram

Material: nickel-titanium alloy
Component: Heart stent

Conventional printing

Direct print surface comparison

Micron printing

Micrograph of porous structure

Material: 316L
Parts: 100 micron deep hole structure

Tolerance: ±1 micron
Special structure: It can realize the structure of opposite hole

Support comparison chart

Conventional printing overhangs require a large number of support structures, which need to be manually removed in the later stage

Micron printing enables unsupported molding of large twisted overhangs

Microstructure of thin-wall structure

Material: 316L
Special structure: ultra-fine cylindrical hollow structure

Components: 30 micron thin-wall structure
Special structure: can achieve curved thin wall structure

Aixway
Tel: 0512-53668959 Email: sales@aixway3d.cn Address: No. 158, Fada Road, Loudong Street, Taicang City, Suzhou

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